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5.3. SR 11-10-2003MEMORANDUM Item # 5.3. TO: FROM: DATE: SUBJECT: Mayor and City Council Pat Klaers, City Adminis ~.~ November I 0, 2003 Consider Ice Arena Floor and Dasherboards Bids Arena Manager Rich Czech has advised me that, in spite of some surprises and difficulties since the October 27, 2003 Council update, ice is now being made in the Barn. By the November 10, 2003 City Council meeting skating should be taking place. The bids for the removal of the current floor, rebuilding the ice rink floor, and replacement of the dasher boards were received the week of October 27, 2003. The bids were very close to the projection as made by Stevens Engineers. At this time, we are awaiting the memo from Stevens Engineers that will recommend the awarding of the bid to the low responsible bidder. If this material is not attached to this memo, then it will be distributed Monday evening. Attached for your review are the draft minutes from the Special Ice Arena Commission meeting that was held on November 6, 2003. S:~Council~Pat~2003~icearenabids.doc Members Present: Members Absent: Staff Present: MEETING OF THE ELK RIVER ICE ARENA COMMISSION HELD AT THE ELK RIVER CITY HALL THURSDAY, NOYEMBER 6, 2003 Chair Martin, Commissioners Jackett, Johnson, Madsen, and Tveite Commissioners Aro and Halgren Ice Arena Manager Rich Czech and Recording Secretary Tina Allard Call Meeting To Order Pursuant to due call and notice thereof, the meeting of the Elk River City Council was called to order at 6:30 p.m. by Chair Martin. Barn Floor Repairs Update and Bid Results Ice Arena Manager Rich Czech provided an update on the repairs being made to the barn floor in order to get ice made for the 2003-04 season. He stated that there are 255 pipes in the floor and his crew had to make 116 repairs by jack hammering the floor and replacing many of the leaks with couplings. Mr. Czech stated that the filtration system is still very dirty but that the filters will eventually clean it up. He stated that ice should be ready to skate on by Saturday, November 8, 2003. He stated that there is an outside chance that a pipe may burst sometime during the season, which could cancel ice indefinitely. Mr. Czech stated that bid results have been received for the ice rink dasher boards and the floor, which are to be replaced in May of 2004. He distributed the bid results for these two projects. He stated that the bids came in lower than estimated by the city. Ice Mrena Dasher Board Bids Mr. Czech stated that he recommends accepting the low bid from Commercial Refrigeration Systems. He noted that Athlefica's bid was much higher because they were going to replace all the dasher boards with aluminum boards. He stated that Commercial Refrigeration will reuse some of the existing boards and will be using steel boards. Mr. Czech stated that Commercial Refrigeration would be subcontracting the building and installation of the boards to Becker Arena Products. Mr. Czech stated that a new gate would be installed and seven foot high seamless glass would be used on the bleacher side of the rink. He stated that tempered glass would be used around the whole rink with the exception of the gate area. Mr. Czech stated that Commercial Refrigeration completed the work on the Olympic rink. He listed many projects that Commercial Refrigeration has completed throughout the state. Ice ~4rena Floor Bids Mr. Czech stated that he recommends accepting the low bid with Alternate #2 (refer to handout) from Commercial Refrigeration. He discussed the Alternate bids. Ice Arena Commission Minutes November 6, 2003 Page 2 Commissioner Jackett inquired as to how much advertising was done for these projects because only two bids were received for each project. Mr. Czech listed the publications that were advertised in and stated that this was a smaller more speciahzed project. He stated that many companies that would normally bid on this type of project would subcontract the work out to companies like Commercial Refrigeration so it isn't worth it for them to bid on the project. Chair Martin asked Commissioner Tveite (Councilmember) how he thought the Council would take these bid results. Commissioner Tveite stated that the Council has been aware of the barn issues for quite a few years and that they are prepared for the amount of money that needs to be spent to make the repairs. He stated that staff is working on funding. Chair Martin questioned if there has been any customer loss due to the problems with the barn floor. Mr. Czech stated that there hasn't because ice time is very difficult to get and if customers look elsewhere they will only be able to find late ice time available. MOVED BY COMMISSIONER JOHNSON AND SECONDED BY COMMISSIONER TVEITE TO RECOMMEND TO THE CITY COUNCIL TO ACCEPT THE BIDS FROM COMMERCIAL REFRIGERATION SYSTEMS AS FOLLOWS: · ICE RINK DASHER BOARD FLOOR BASE BID ALONG WITH ALTERNATE BID #1 FOR A TOTAL AMOUNT OF $85,784 · ICE RINK FLOOR REPLACEMENT BASE BID ALONG WITH ALTERNATE BID #2 FOR A TOTAL AMOUNT OF $298,912 THE MOTION CARRIED 5-0. Adjournment There being no other business, COMMISSIONER JOHNSON MOVED TO ADJOURN THE MEETING. COMMISSIONER TVEITE SECONDED THE MOTION. THE MOTION CARRIED 5-0. The meeting of the Ice Arena Commission adjourned at 7:00 p.m. Tim Allard Executive Secretary ELK RIVER ARENA 1000 SCHOOL STREET N.W. ELK RIVER, MN 55330 (763) 635- 1141 Fax (763) 635 - 1144 To: Elk River Mayor and City Council From: Rich Czech, Arena Manager Date: November 10, 2003 Subject: Barn Floor Update / Barn Floor Replacement / Dasher Board Bids Great News! On Saturday November 8th the first group of skaters skated on the Barn for the 2003 - 2004 season. Time will tell how much refrigeration we will have to add during the season and if any other pipes will burst throughout the year. The likelihood of a pipe in the floor bursting is unlikely, however I want the Council to be aware of the possibility. Scott Ward of Stevens Engineers has submitted the bid information and their recommendation for the replacement of the Barn's floor and the new dasher boards. (Attached is his memo to the Mayor and City Council.) Scott has been very helpful while we worked through this process and is very knowledgeable about this type of construction. It is my recommendation that the Council awards the base bid along with option 2 B alternate (one) 1 and (two) 2 to Commercial Refrigeration as recommended by Scott. Altemate (three) 3 is for a sub floor heat grid if the rink was to be operated year round. Without sub floor heating, the Barn can only operate eight continuous months in one season before the ice would have to be removed. There would be other components that would have to be purchased in order to have ice in the Barn year round. I do not see the Barn operating year round in the future and do not recommend the sub floor heat grid. The total cost of Option 2B without alternate 3 would be $298,912.00. I also agree with Scott, that the bid for the dasher boards should be awarded to Commercial Refrigeration. Commercial Refrigeration will subcontract Becker Arena Products to build and install the boards. Becker Arena Products is known for quality products throughout the United States. In the process of repairing the equipment for this year's start up, we came across some valves that are in need of replacement. The valves in question isolate the low-pressure receiver that stores the refrigeration in it. If one of these vales fails, we would not be able to make repairs to the system without evacuating the system, which is very expensive. This summer, during construction, the low-pressure receiver will be evacuated to work on the project. This would be an idea time to replace these worn out valves with new ones. The cost of replacing these valves is estimated to be about $10,000.00 and could be added to the prQect as a change order or could be billed separately from the project. Either way changing these valves when the low-pressure receiver is evacuated for the project would save us thousands of dollars and could possibly save us some headaches down the road. November t~ 2003 STEVENS ENGINEERS Mayor and City Council Members City of Elk .River 13065 Orono Pkwy Elk River, MN 55330-5600 RE: Ice Rink Floor Replacement Project - Bid Results Our File No. 6008 Dear Mayor and City Council Members: On Thursday, October 30, 2003 bids were opened for the ice Rink Flooi- Replacement Project. The Iow bid was $253,097 submitted by Commercial Refrigeration Systems located in Virginia, Minnesota. There was a lot of interest in the project but in the end only two c~ntmctors submitted beds on the project. The bid are summarized below along with the engineer's estimate. Bidder ..... Base Bid Alternate 1' ' i Ailemat~"~ Altemate 3 "Commerci;,iR~.dgeration.Systerns $253,097.00 $0.00 $,!5,815.00 Rochon Corp0..ration : '$352,.385..00 ($1..4_,010.00)$40,298.00 $28,52.1.{~0 Engineer's Estimate $2.49.~500.00 .~'0.0O .. $45,000.~.00 $25~000.00 Alternate Bid 1 - Change project schedule to May 5, 2004 through August 23, 2004 Alternate 'Bid 2 - .Demolition of rink floor and perimeter slab Altemate Bid 3 - Install sub-floor heating system pipe grid The spread between the two bids is n°t surprising. Commercial Refrigeration Systems specializes in repairing direct refrigeration systems and will do most of the work themselves. Rochon Corporation. is inexperienced at constructing ice rink floors and would give most of the wo~ to subcontractors. The Iow bid compares favorably with the engineers estimate. The engineer's estimate was prepared prior to opening the bids and is based on final plans. We have reviewed the bids and recommend awarding the contract to the Iow bidder Commercial Refrigeration Systems on the condition that the contractor' wilE. execute the contract documents and .' return them to the City within ten (10) days in conformance with the blclcling documents. Since it is still unknown whether the repairs to the existing ice fink floor will be successful, the options for awarding the contract are summarize(] below. 1656 LJvingstorte Road * Hudson, WI ,54016 7715-366-5819 - 651-436-2075 * 800-822-7670 · fax: 715-386-5879 · wWw. Stevensengineers.com If the ice dnk floor repairs are not successful by November 10th the options for awarding the contract are as follows: O~)tion lA: Base Bid - Commercial Refrigeration System Ice dnk floor demolition to Mpls Concrete Saw (Quote rec'd on 10-1303) Add demofition in resurfacer mom by Change Order (estimated $1500) Alternate 3 - Add sub-floOr' heating grid (if rink will be year round someday) Additional inspection and administration for two contracts (estimated) Total $253,097.00 $39,882,75 $1,500.00 $22;660.00 $1,200,00 $317,139.75 Option Ba~,e Bid - Commercial Refrigeration System Alternate 2 - Add demolition of ice rink floor' Alternate 3 - Add sub-floor heating grid (if rink will be year round someday). Total $253,097.00 $45,815.00 .$.22~ 660. 00 $321,572.00 If the ice rink floor repairs are successful 'by November loth the optic.ns for awarding the contract are as follows: .pption 2A: Base Bid - Commercial Refrigeration SyStem- Rabid ice rink floor demolition in spring Alternate 1 - Change in project schedule to 2004 Alternate 3 - Add sub-floor heating grid (if rink will be year round someday) Additional engineering - updated demo bidding documents and admin. (est) Additional inspection and administration for two contracts (estimated) Total $253,097.00 ~Z,O00.00 (?) $0.00 $22,660.00 $1,100.00 $1,2oo.0o S32o,057.00 Opt_ion 2B: Base Did - commercial Refrigenation System Alternate ~ - Change in project schedule to 2004 Alternate 2 - Add demolition of ice rink floor Alternate 3 * Add sub-floOr heating gdd (if rink will be year rouncl someday) Total $253,097.00 $45,815.00 .. ~22~660,00 $321,5'72.00 For options lA and 2A additional inspection and administration will be required because the demolition contract is separate from the Base Bid contract, if you have any questions after reviewing this I~tter please feel free to call us at 651.436.2075. Yours very truly, STEVENS ENGINEERS, INC. Scott A. Ward, P.E. Enclosure Honorable Mayor and City Council November 6, 2003 Page STEVENS ENGINEERS November 6, 2003 Mayor and City Council Members City of Elk River ~ 3065 Orono Pkwy Elk River, MN 55330-,5600 RE: Ice Rink Dasher Board Replacement Project - Bid Results Our File No. 6008 Dear Mayor and City Council Members: On Thumday,.Omober 30, 2003 bids were opened for the Ice Rink Dasher Board Replacement Project. The Iow .bid was $81,884.00 submitted by COmmercial Refrigeration Systems located in Virginia,' Minnesota. The bid are summarized betow along with the engineer's estimate. Bidder '" Base ~d ~e I .... Commercial Refrigeration Syste~ns.. $81,884.00 .... .$3,g00.00 Athletica $109,340.00 ($4 ,§85.00) .... Eng!.neer's E~tlmate ..... ' ..... $t02,500...00 SO.iX) ... Aitemate Bid 1 - Change project Schedule to May 5, 2004 through August 23, 2004 The spread between the two bids is not unusual in the dasher board industry. Both contractom were interviewed after the bid opening to discuss their bids. Factors that gave Commercial Refrigeration Systems the advantage over Athletica included the reuse of the existing gate sections, no travel expense, and their ability to build the steel frames for the player's'box more affluently. Commercial Refrigeration Systems is using Backer Arena Products as their subcontractor. Beaker Arena Products is well respected in the dasher board industry. The Iow bid is substantially lower than the engineers estimate for some of the mason discussed above. The engineer's estimate was prepared .prior to opening the bids and is based on final plans. we have reviewed the bids and reoommend awarding the contract 1o the iow bidder Commercial Refrigeration Systems on the condition that the cor~mctor'will execute the contract doc~menta and return them to the City within ten (10) days in cortformance with the bi(:lding documents. 1656 Livingstone Road - Hudson, WI 54016 . 715-386-5819 · 651-436-2075 · 800-822-7670 · f~x: 71§-386-5879 · www.stevensengineere.com If the ice rink floor repairs are successful, then the project w~ll be constructed next year and both the base bid and Alternate 1 should be awarded..If the ice dnk floor repairs are not successful, then the project will be constructed this year and only the base bid should be awa~led. If You have any questions after reviewing this letter please feel frae to call us at 651.436.2075. Yours very true, STEVENS; ENGINEERS, INC. Scott A. Ward, P.E, C: Rich Czech - City of Elk Rivet Honorable Mayor and City Council November 6, 2003 P~ge 2