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4.3. SR 02-12-2001City of River M£MORANDUM Item #4.3. TO: FROM: DATE: Mayor & City Counci~ / / Pat Klaers, City Adm~trator February 12, 2001 SUBJECT: Consider Ventilation Proposal for WWTP Digester and Grit Removal Buildings BACKGROUND Wastewater Chief Operator Gary Leirmoe has been working with our city engineering firm, Howard R. Green Company, and Safety Coordinator Bruce West, to evaluate safety issues in the WWTP Digester Building, Grit Room, and Screen Room. The concern in these areas is the ventilation system. Attached for your information is a memo from the City Engineer to Gary regarding an outline of the work that needs to be accomplished and the estimate for necessary improvements. This type of expense is significant but the ramification for doing the work far outweighs any cost that may be incurred. This type of facility improvements is why the city has plant replacement and expansion expenditures built into the annual WWTP operating budget. Accordingly, funds are available for this expenditure. Staff requests Council approval to move forward with bidding out this project. The City Engineer will be in attendance at the Council meeting on February 12, 2001, to answer questions on this proposal. 13065 Orono Parkway · P.O. Box 490 · Elk River, MN 55330 · TDD &Phonc (763) 441-7420 · Fax (763) 441-7425 Howard R, Green Company CONSULTING ENGINEERS January 22, 2001 File: 811270J-0060 Mr. Gary Leirmoe, Wastewater Chief Operator City of Elk River 13065 Orono Parkway Elk River, MN 56560 RE: VENTILATION SYSTEM IMPROVEMENTS, WASTEWATER TREATMENT PLANT ELK RIVER, MINNESOTA Dear Gary: Attached are preliminary Electrical and Mechanical drawings showing proposed ventilation system improvements in the grit room, screen room, and digester building at the wastewater treatment plant. Also attached is an updated cost estimate for the proposed improvements. As shown in our updated estimate, the cost to bring the electrical and mechanical systems in the grit room, screen room, and digester building up to code standards is expected to be approximately $193,000. As you know, our preliminary cost estimate was approximately $116,000. This difference is a result of additional work needed in the digester building to bring it into compliance with the National Fire Protection Association (NFPA) standard that addresses wastewater treatment facilities, During our site visit on November 28~, we reviewed the existing Elk River Wastewater Treatment Ptant screening, grit, and digester facilities with respect to our preliminary code review and recommendations. E~ased on our site observations, we would reiterate our preliminary recommendations for the screen room and grit room. Consequently, our updated cost estimate for the ventilation system improvements in the screen 'and grit rooms is consistent with our prelim[nary estimate, and in fact is slightly lower. However, with regard to .the digester control building, we have revised our recommendations based on our site .observations. This is due to the type of equipment installed in the lower level of the digester building. We betieve the upper and lower level of the building must be physically separated to bring it into compliance with NFPA 820, "Standard for Fire Protection in Wastewater Treatment and Collection Facilities". To be physically separated and in conformance with the standard requires "a gas-tight partition between two adjacent spaces, or two nonadjacent spaces, with no means of gas communication between the spaces. Personnel entry to the separate spaces is by individual, grade level exterior ports with no physical connection between the two." Following are the criteria required to meet the requirements of NFPA 820: I. The lower level of the digester building contains gas-handling equipment as defined by NFPA 820. The gas handling equipment includes sediment traps, drip traps, and control valves used in the removal of gas from the digesters. Based on NFPA 820, this room will require 12 air changes per hour (ac/hr) of continuous ventilation. The room will be classified perthe National Electric Code (NEC) as Class 1, Division I within 5 feet of the gas handling equipment with the remainder of the room classified as Class 1, Division 2. Ltr-011701 -Leirmoe,do¢ 1326 Ener.,gy Pa~k Drive · St. Paul, MN 55108 · 651/644-4389 fax 651/644-9446 toll free 8881388-4389 ~O/EO'd 9~6 ~'~9 I~9 N~N9 '~ (I~MOH ~':II I00E-60-,q~-4 Mr. Gary Leirmoe January 22, 2001 Page Two The upper level of the digester building will be physically separated from the gas-handlir~g equipment as defined by NFPA 820. Therefore, it will require only 6 ac/hr of continuous ventilatior) to become unclassified per the NEC, Based on these recommendations, additional work will be required. The additional work is summarized as follows: 1. Physical separation of the upper and lower level; This wilt require excavation for a new entry into the lower level, as well as removing the existing stairway and closing off the stairway floor opening. The grate between the upper and lower level must be removed. If an.opening is required for removal of pumps, the grate should be replaced with a gasketed, gas-tight cover. All remaining penetrations should be sealed to be gas-tight. 2. Lower Level: This will require a new heated make-up air unit and exhaust fan to provide 12 ac/hr c.f continuous ventilation. In addition, electrical wiring and devices will have to be changed to bring the area into compliance with Class 1, Division 2 per the NEC. 3. Upper Leveh This will requi~e a new heated make-up air unit and exhaust fan to provide 6 ac/hr of continuous ventilation. This room will be unclassified per the NEC, so the electrical wiring and devices in the area are currently in compliance. If the City would prefer to phase in the improvements over the next two years and the City's building official agrees, we recommend one of the following options: 1. Make ail improvements in the digester building this year, then make the improvements in the grit and screen room next year; or 2. Make the improvements in the screen and grit room and part of the digester building improvements this year and make the remaining digester building improvements next year. will call you to discuss and address any of your comments or questions regarding this matter, Sincerely, Howard P,. Green Company Kevin F. Newman, P.E. attachment c: Terry Maurer - Howard R. Green Company Ltr-011701-Leirmoe.doc Howard R, Green Company CONSULTING ENGINEERS PROJECT: DATE: ELK RIVER WASTEWATER TREATMENT PLANT 12/19100 PRELIMINARY BUDGET ITEM SCREEN ROOM DEMO MAKEUP UNIT EXHAUST FAN SS DUCTWORK CONTROLS ELECTRICAL GAS PIPING ROOFING CRANE MISC LABOR SUBTOTAL ENGINEERING TOTAL GRIT ROOM DEMO MAKEUP FAN EXHAUST FAN SS DUCTWORK CONTROLS ELECTRICAL GAS PIPING ROOFING CP~NE MISC LABOR SUBTOTAL ENGINEERING TOTAL DIGESTOR BLDG DEMO MAJ(EUP FAN EXHAUST FAN SS DUCTWORK CONTROLS ELECTRICAL GAS PIPING ROOFING CRANE MISC LABOR SUBTOTAL ENGINEERING TOTAL VENTILATION IMPROVEMENTS UNIT TOTAL COST QUANTITY COST 700.00 I $ 700,00 9,600,00 1 $ 9,600.00 2,100.00 I $ 2,100.00 3,000.00 1 $ 3,000.00 1,400.00 1 $ 1,400.00 6,300,00 1 $ 6,300,00 2,100,00 I $ 2,100.00 2,100.00 1 $ 2,100,00 400,00 1 $ 400.00 800.00 1 $ 800.00 $ 28,500.00 25% $ 7,125.00 $ 35,625.00 700,00 1 $ 700.00 9,600.00 1 $ 9,600.00 2,100.00 1 $ 2,100,00 7,500.00 1 $ 7,500.00 1,400.00 1 $ 1,400.00 7,000.00 1 $ 7,000.00 2,100.00 1 $ 2,100,00 2,100.00 I $ 2,100,00 400.00 I $ 400.00 800.00 1 $ 800.00 $ 33,700.00 25% $ a,425.00 $ 42,125.00 700.00 1 $ 700.00 7,000.00 2 $ 14,000.00 1,750.00 2 $ 3,500.00 7,700,00 I $ 7,700.00 1,400.00 1 $ 1,400,00 12,600,00 1 $ 12,600.00 2,100,00 I $ 2,100.00 2,100.00 I $ 2,100.00 400.00 I $ 400.00 4,200.00 I $ 4,200,00 $ 48,700,00 $ 12,175.00 $ 60,875.00 STRUCTURAL ENGINEERING TOTAL TOTAL TOTAL 25% 10% CONTINGENCY $ 29,000.00 $ 7,500.00 $ 36,500.00 175,125.00 17,512.50 192.637.50 ~0/~0'W 9~6 ~ I~9 N33~9 '~ G~WMOH g~:II. 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